Prius With Tesla Lithium Ion Batteries?

Discussion in 'Gen 2 Prius Technical Discussion' started by HBS, Jan 30, 2019.

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  1. HBS

    HBS Member

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    Has anyone tried making one of these, is it possible and would it work?
     
    #1 HBS, Jan 30, 2019
  2. bisco

    bisco cookie crumbler

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    mine has lithium ion, works great! tesla would be better, but might need different management,and not sure about fitting the space.(y)
     
    #2 bisco, Jan 30, 2019
  3. Skibob

    Skibob Senior Member

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    This is the gen 2 area Bisco. I think all gen 2’s have NiMH battery’s. To the OP I think the computers are the main difficulty with making lithium batteries work. If you decide to attempt this please keep us informed. It sounds like an interesting project.
     
    #3 Skibob, Jan 30, 2019
  4. bisco

    bisco cookie crumbler

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    is gen 2 before 2012?(n)
     
    #4 bisco, Jan 30, 2019
  5. python777

    python777 Junior Member

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    Nope gen 2 is 2004-2009 I believe, might be a year off on the launch year.


    iPhone ?
     
    #5 python777, Jan 30, 2019
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  6. dolj

    dolj Senior Member

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    Not to be confused with the Gen 2 PHEV, which were all based on the Gen 3 Prius.
     
    #6 dolj, Jan 30, 2019
  7. bisco

    bisco cookie crumbler

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    don't the euro gen 2 have lithium? and run through 2010?
     
    #7 bisco, Jan 31, 2019
  8. Prodigyplace

    Prodigyplace 2025 Camry XLE FWD

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    Gen 2 PHEV (Prius Prime) is based on the Gen 4 Prius (2016+)

    The Gen 1 (2012 - 2015) was based on Gen 3 Prius refresh.
     
    #8 Prodigyplace, Jan 31, 2019
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  9. dolj

    dolj Senior Member

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    Whoops! Mea culpa

    Thanks for picking up on that.
     
    #9 dolj, Jan 31, 2019
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  10. HBS

    HBS Member

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    Why do you think the computers would be the difficult part? Thank you.
     
    #10 HBS, Feb 3, 2019
  11. HBS

    HBS Member

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    Do you know how many it would take?


    The 90 Kwh battery is made of 16 modules . Each module has 444 cells arranged as 74 cells in parallel and 6 of these 74 cell units in series. Each module has an output voltage of 4.2 * 6, or 25.2 volts. These 16 modules are then connected in series to provide 16 * 25.2 , or 403.2 volts. The lower capacity batteries only have 14 modules in series, so their output is 14 * 25.2, or 352.8 volts.
     
    #11 HBS, Feb 3, 2019
    Last edited: Feb 3, 2019
  12. bisco

    bisco cookie crumbler

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    how many would it take to what?

    physical size is your issue. how much of the hatch do you want to fill?
     
    #12 bisco, Feb 3, 2019
  13. bisco

    bisco cookie crumbler

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    you would have to be competent enough to go into toyota's proprietary battery management software and make adjustments for battery chemistry and size
     
    #13 bisco, Feb 3, 2019
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  14. bisco

    bisco cookie crumbler

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    are you looking to make a plug in, or just replace your pack with tesla cells?
     
    #14 bisco, Feb 3, 2019
  15. Mithrandrost

    Mithrandrost Member

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    Retrofitting a vehicle with Tesla batteries can be done, but is not easy and comes with risks like thermal runaway. Check Rich Rebuilds:


    Posted via the PriusChat mobile app.
     
    #15 Mithrandrost, Feb 3, 2019
  16. Prodigyplace

    Prodigyplace 2025 Camry XLE FWD

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    The computer charging software circuits and wiring were designed for different battery size and chemistry. The computers were not designed to be field modifiable.

    My question is why do you think it would be easy??
     
    #16 Prodigyplace, Feb 3, 2019
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  17. HBS

    HBS Member

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    Replace with Tesla cells to build new replacement hv batteries.
     
    #17 HBS, Feb 4, 2019
  18. HBS

    HBS Member

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    So then batteries like thes are nimh and that’s why they can work?
     

    Attached Files:

    #18 HBS, Feb 4, 2019
  19. bisco

    bisco cookie crumbler

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    Gotcha. There are a few issues. Tesla cells are vastly different than Prius. They have liquid thermal control and appropriate battery software management.
    Anything can be done, but the necessary dkills and knowledge are rare.
    You won’t find any help here, only one or two have passed this way with that kind of ability.
     
    #19 bisco, Feb 4, 2019
  20. bisco

    bisco cookie crumbler

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    No idea what that battery is in your picture
     
    #20 bisco, Feb 4, 2019
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