Replacing cells in hybrid battery

Discussion in 'Gen 2 Prius Technical Discussion' started by Paul Rader, Jul 22, 2019.

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  1. Paul Rader

    Paul Rader New Member

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    Replacing bad cells (2, with voltages less than 7.0 volts) with decent used ones (7.6V). Once cells are aligned, cannot get front backing plate in place to bolt them back together. Need 1/4 inch reduction to get plate in place. Any ideas?
     
    #1 Paul Rader, Jul 22, 2019
  2. bisco

    bisco cookie crumbler

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    welcome!

    wrong cells?
     
    #2 bisco, Jul 23, 2019
  3. Skibob

    Skibob Senior Member

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    Or not lined up as well as you think they are. Check all cells for proper alignment.
     
    #3 Skibob, Jul 23, 2019
  4. SFO

    SFO Senior Member

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    Reassemble with the battery standing vertically; by removing the two plates and four rods from the metal housing/tray. Once assembled, gently (because its heavy) place the now compressed and bolted battery back onto the tray (or battery housing/metal case) and secure the two (2) tie down nuts on the opposite corners and the module screws underneath. Don't forget to reattach the temperature sensor on the bottom of the battery.
     
    #4 SFO, Jul 24, 2019
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