Hybrid battery died--advice needed!

Discussion in 'Gen 2 Prius Care, Maintenance and Troubleshooting' started by mcbrunnhilde, Mar 29, 2025.

  1. mcbrunnhilde

    mcbrunnhilde Opera singin' Prius nut!

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    Well, it finally happened. At 354,000 miles, my 2004 battery is toast, but I am not going to get a new battery from the dealer because of cost. I knew my battery was on its last legs because even though I've been using the Prolong reconditioning system (thank you, Steve!!), my last attempt did not correct the fact that I'd go down to 1 or 2 bars as soon as I started out (going back up to 6 bars within a mile or two).

    The codes that appeared are:
    p3000 - Battery control system
    p3022 - Battery block 12 becomes weak
    c1259 - HV System Regenerative Malfunction
    c1310 - Malfunction In HV System

    I'd really like to keep the car going as my "road trip" car so I don't put as many miles on my 2020 Prime. It appears that my two options would be either to get a reconditioned battery here in San Diego or go to Matt of Texas Hybrid Batteries (at $2,250 he's the most affordable I know of for new OEM) on my upcoming road trip this summer.

    So my questions are:
    1. Would it be safe/feasible/not totally nuts to drive from San Diego to the DFW area without the battery (almost 1,700 miles since Las Vegas needs to be my first stop), or does anyone know of a place in the Southern California area that can come close to Matt's price?
    2. If I get a reconditioned battery, should the seller know the year of manufacture and approximately how many miles were on it?
    3. Does the A/C function without the battery since I believe the compressor is powered by it?
    4. Since there's no alternator, how does the 12v battery get charged if the hybrid battery doesn't work?
    5. Should I ask the dealer to clear the current codes or will they simply appear again once I start driving?
    6. If I end up going the reconditioned route, any advice about a reputable shop would be welcome!

    Any other advice or questions I should ask would be most welcome! I've been a member since 2003 (originally from the Yahoo groups), and even though I have posted very little in recent years I very much appreciate the expertise and helpfulness of those of you who are so knowledgeable about these wonderful cars!!
     
  2. JC91006

    JC91006 Senior Member

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    I don't think the price Matt can offer you is valid now. From all my searches a few weeks ago, Toyota batteries have gone up by an average of $1000.

    If you have the prolong system, you can switch out the weaker modules and continue with reconditioning. It probably isn't worthwhile to spend a ton of money on a 350k miles car. To swap out bad modules to working ones, will run you less than $500, labor included
     
    #2 JC91006, Mar 29, 2025
    Last edited: Mar 29, 2025
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  3. Tombukt2

    Tombukt2 Senior Member

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    Why don't you just straight up change out block 12 and what other you see on there That's just two modules 246 modules that's nothing I don't think that makes your battery toast makes your battery being held up and module 12 I guess right That's where all the nonsense is going to be in the weakest link.
     
  4. Paul Gregory

    Paul Gregory Senior Member

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    It's usually one bad cell and several others soon to follow. It's a bit like whack a mole trying to replace them one at a time.
     
  5. Tombukt2

    Tombukt2 Senior Member

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    Yes it is but to get you $1,700 mi down the road could probably do that then when you get where you're going check it again hell leave the cover off if you need to put a little portable fan back there blowing on it's not going to get that hot on the highway running normal not trying to kill it and when you get where you're going retest all the business I have Dr Prius do some of it see what you got It's the term you need a few more modules and the grand scheme of things they're not too bad.
     
  6. mcbrunnhilde

    mcbrunnhilde Opera singin' Prius nut!

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    I don't know that changing out one module would be the wisest thing since I have so many miles on the car. I can get a reconditioned battery from a local place that would likely be both newer and have fewer miles on it for about $1,250 including installation.
     
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  7. Tombukt2

    Tombukt2 Senior Member

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    I'm sorry the block the block 12 the two modules that make up that block that's causing you the strife right now and then when you drive to 1700 mi just put one or two bolts back into the cover of the battery and cover it is needed just to get where you're going and then when you get there run the test with Dr Prius again see if there's any other blocks that have deteriorated and repair is necessary obviously to a point You're going to spend $3,000 you might as well get a new battery but if you can get away doing this for 180 in modules then that's not really too too bad and of course your time pay attention to the battery control module and anything going on in it take the back silver plate off and look in there good clean it up.
     
  8. mcbrunnhilde

    mcbrunnhilde Opera singin' Prius nut!

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    I want to make a cross-country road trip this summer, so all I have to do is make sure my route takes me to the DFW area. If Matt's price is still the same, it's worth the detour to get a new battery. Not only does my battery have high mileage, it's also 21 years old. Battery life is affected by both usage and age, and I really don't want to keep shoring up a battery that will inevitably have more problems in the near future. That's why my two choices are either to get a used refurbished battery here in Southern California or get the least expensive OEM battery that I can find.

    If Matt's price has increased significantly, I will have to go with a refurbished one.
     
  9. bisco

    bisco cookie crumbler

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    if he is still advertising that price, he has to honor it. texas has excellent consumer protection laws.
     
  10. MAX2

    MAX2 Senior Member

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    Before a long trip, I would replace a couple of modules according to P3022, and then recheck how the battery works.

    Stopping on the side of the road because of a faulty battery is a dubious event.
     
  11. mcbrunnhilde

    mcbrunnhilde Opera singin' Prius nut!

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    The price has increased quite a bit, but I would not force him to honor the lower price. I would have no hesitation doing so with a huge corporation that has people constantly monitoring their website, but Matt is a small business owner and would be severely impacted by taking a big loss like that.
     
  12. mcbrunnhilde

    mcbrunnhilde Opera singin' Prius nut!

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    I'm leaning toward Greentec since they have nationwide locations (a bonus on a road trip if anything goes wrong!). Anyone have experience with them?
     
  13. bisco

    bisco cookie crumbler

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  14. mcbrunnhilde

    mcbrunnhilde Opera singin' Prius nut!

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    Thank you, bisco!
     
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  15. mcbrunnhilde

    mcbrunnhilde Opera singin' Prius nut!

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    After much thought and research, I've decided to go with Greentec's new battery with a 4-year warranty and unlimited mileage. It's currently on sale for $2,149 with $250 installation at their local shop. The rep I spoke to said that they use Panasonic cells for their new batteries, and that they're the same ones that Toyota uses. I can also continue to use the Prolong system and it will not invalidate the warranty. Since this is the car I use for road trips (my 2020 Prime is more for local/short drives to put fewer miles on it), I like the fact that Greentec has more than 30 shops nationwide. Every city where I have relatives has a shop within an hour's drive in case I have issues, so that is definitely convenient. Hopefully I can get it installed sometime next week!
     
    #15 mcbrunnhilde, Apr 3, 2025
    Last edited: Apr 3, 2025
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  16. bisco

    bisco cookie crumbler

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    all the best!