P3020 Battery block 10 gets weak

Discussion in 'Gen 3 Prius Care, Maintenance & Troubleshooting' started by Priorrides, Nov 18, 2025 at 5:52 PM.

  1. Priorrides

    Priorrides New Member

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    Working on a friends 2012. He bought this car with a bad ABS unit and it took us several months to replace it. Prior to the ABS repair the car had no battery codes and would operate in EV mode, now it constantly runs and won't go into EV mode. Now that we finally replaced the ABS unit, scanning shows:

    Current P3020 Battery Block 10 gets weak

    Pending P0A7F Deterioration of hybrid battery pack

    Pending P0A80 Replacement of hybrid battery pack

    The ABS/VSC/TRAC shows:

    Current C1259 Regenerative malfunction of HV control system

    Current C1310 Malfunction of HV system

    I think this car ultimately needs a battery replacement, but I was wondering what should I do/check before he goes and shells out a bunch more money for a battery.

    I'm thinking I should check for corrosion/damage in the voltage sensor ECU. Check for corrosion on the bus bars. And maybe try to equalize the cell voltage??? I can do all that for little to no cost. But, I don't know if its worth spending money on multichannel hobby chargers to try and fully recondition an old battery. Maybe I should also check and see if there is a date on the battery to see if its ever been replaced?

    Any opinions, tips or advice is appreciated.
     
  2. PriusCamper

    PriusCamper Senior Member

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    When an old battery pack sits unused for a long time the cells of NiMH in particular have a peculiar problem with self-discharging at different rates. To address this you need a high voltage trickle charger to recharge and balance the pack by sending between 250V to 350V DC at 1/3 of an amp for 24 hours and problem is solved.
     
  3. Priorrides

    Priorrides New Member

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    Would just balancing the packs work? I mean, disassemble battery, align cells so all positives are on one side, all negative on the other and connect them via a wire or bus bar and let the voltage balance. I realize this is not ideal, best way *seems* to be balancing via a multichannel hobby charger. I have not heard of your method, do you have any further info, links or just keywords to use in a search so I can look deeper? Thanks.
     
  4. indel

    indel Junior Member

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    That's interesting. I recently bought a 2012 Prius and all the information I have suggests it sat for a few months on dealer lots. I have documented my battery tests using Dr. Prius in another thread. Now I am wondering if my problem is similar to what you are describing. How does one trickle charge a battery? What equipment is needed?
     
  5. PriusCamper

    PriusCamper Senior Member

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    Maxx Volts and Hybrid Automotive sells consumer products that are a bit expensive. Or you can build one for: Build Hybrid Battery Maintenance Gear For Under $100 | PriusChat Or even easier see the last posts in that link for the multi-purpose one you can buy online. As for how to install it and how to use it, the install instructions/explanations on Hybrid Automotive's website works great: FAQ - Hybrid Automotive
     
    Brian1954 likes this.