P3190 - alone

Discussion in 'Gen 3 Prius Care, Maintenance & Troubleshooting' started by nbpt100, Mar 26, 2025.

  1. nbpt100

    nbpt100 New Member

    Joined:
    Mar 26, 2025
    8
    0
    0
    Location:
    Massachusetts
    Vehicle:
    2012 Prius
    Model:
    Four
    Let me start out by saying this 2012 Prius is not my car and I have not driven it before. I am helping a friend. 6 months ago she had a drive-ability issue after filling up. it seemed the engine had no power and seemed to be missing and idling rough. No CEL lights came on. I said put in some Techron in the gas tank and it seemed to clear up. The problem has came back. She has not driven the car much and the battery ran down. Her mechanic replace the 12V battery and he would not touch anything else. He said take it to the dealer. She asked me to come over and look at it. It will not drive. The car starts and idles rough for maybe 20 seconds and dies. I have a basic code reader and the only code it gives is P3190. I looked it up and cleaned the Throttle body and MAF sensor. They did not look dirty but did it anyway. No misfire codes or any other codes. It almost seems like it is not getting enough fuel. I can not find a schrader valve to measure the pressure. Heck i do not even see a way to depressurize the fuel line. How do you do that?. I am considering removing the fuel pump/filter assy and inspect to see if it is dirty. The car has almost 200k miles and the filter has likely never been replaced. Is it a so called lifetime filter? I will look at the spark plugs next. If I do remove the fuel pump assy how do I depressurize the line? The hybrid battery is now giving a warning it is too low. She tells me it may be the computer shutting down the car from running as the alternator can not charge it adequately. I am learning as I go here. This is a 2012 Prius with a 1.8L. it has no return on the fuel pump assy. Just one hose and an electrical connector. Any help appreciated.
     
  2. ChapmanF

    ChapmanF Senior Member

    Joined:
    Mar 30, 2008
    25,956
    16,941
    0
    Location:
    Indiana, USA
    Vehicle:
    2010 Prius
    Model:
    IV
    When I want the pressure out, I just unplug one of the injectors with the car off and tickle it with a 9V battery and listen to the little squirt into the intake port. By the time I'm done with whatever I'm planning to do, that will have evaporated and won't cause a flooded-starting problem.

    If it becomes a matter of reading the fuel pressure, that has to be done by plumbing a pressure gauge into the system. Even at a dealership they'll just unhook the hose at the firewall and MacGyver something up with a tee and fittings. They have part numbers if you want to do the same 'official' MacGyverage that they would.

    [​IMG]

    There isn't a familiar alternator, but both motor-generators in the transaxle can generate power to charge the battery, and clearly if the engine won't start they're not doing that. Using the big high-voltage battery and a transaxle motor, the engine usually cranks for starting at such a high speed it sounds like it's already started, but if the car gives up after a period of time and stops cranking, then it often didn't really start at all.

    Be careful about using up all the big-battery charge on wasted starting attempts. When it gets low enough the car will stop trying to start, and then you've got a bigger problem. Chargers for a 202-volt battery aren't in every corner store.
     
    MAX2 likes this.
  3. Tombukt2

    Tombukt2 Senior Member

    Joined:
    Nov 29, 2020
    11,552
    2,028
    0
    Location:
    Durham NC
    Vehicle:
    2009 Prius
    Model:
    Base
    Yeah you've got to know start on an engine that is quite a character there's a lot of stuff goes on with this one I wish you well luckily I guess it's not yours but you're basically going through a no start condition like with a regular car All the coils plugs If you pull the plugs in this car early in the day you can look for water droplets on the tips of the plugs this is the car that the whole wiper tray has to come out so have new plugs at the ready and just change them I personally use the SK20 you 11s I believe it is but whatever you need for your vehicle where it sits but that's it I try I track this down on two of these generation 3s here wasn't really a lot of fun but did finally get them running and then they blew up so it's good fun you may find online or hear somebody here has the generation 3 PDF which has the whole 20 or 30 pages of the no start condition have pen and paper ready and all of that
     
  4. rjparker

    rjparker Tu Humilde Sirviente

    Joined:
    Jun 6, 2008
    9,285
    5,657
    7
    Location:
    Texas Hill Country
    Vehicle:
    2012 Prius v wagon
    Model:
    Three
    Many standard shops do not work on hybrids because of their complexity and unusual symptoms.

    As stated above, a no start on a Prius that cranks the engine at high rpm can be misleading and can discharge your 201v hybrid battery. Then you have another big problem for someone unfamiliar with these cars. A few dealers can charge it, some can not. It's a several hundred dollar job as it requires partial disassembly of the hybrid battery assembly.

    Sometimes a no start can be as simple as a loose vacuum line which will prevent engine starts.

    A bad and continuing misfire can do it as well.

    The following video is a good no start diagnosis on this car. The engine in the video also has a common head gasket leak but that is not the cause of the no start. It is not the disconnected knock sensor either.

    These systems often require clearing codes and two attempts after the problem is corrected. He shows how to check fuel pressure and other basic checks although some tests require modern diagnostic tools.

    Basic no start from Pine Hollow
    (22 minutes - don't stop at the hg diagnosis - he also does a wrap up as an extra at end)

    The video starts with the wiper assembly removed for access. The following video includes removing the wipers in the first 5:32. Disregard the egr part for now.

    Mervs egr and Wiper Cowl Video


    Finally be careful of using aftermarket maf or other sensors as many are poor quality and may introduce one more problem to an already difficult situation.
     
    #4 rjparker, Mar 26, 2025
    Last edited: Mar 26, 2025
  5. nbpt100

    nbpt100 New Member

    Joined:
    Mar 26, 2025
    8
    0
    0
    Location:
    Massachusetts
    Vehicle:
    2012 Prius
    Model:
    Four
    Right now the car will start but it will idle rough and not respond to the gas pedal being depress. It eventually stalls after 20 or so seconds. Killing the Hybrid battery is a huge concern. Since there are no other codes showing up, it is a total guess. I already pulled the wipers and will be inspecting and changing the spark plugs. Installing that T to do a fuel pressure inspection seems over the top. If I were to just guess from my observations, I would say it is a fuel delivery issue. but I have no experience on one of these cars. I am learning as I go. I looked at the price of replacing the fuel pump and filter and it makes no sense to do just one. It is not that much more to buy the entire complete assembly. Especially if you can not confirm for certain what component is not right. The pressure regulator is also part of the fuel pump assembly.

    Are you saying the hybrid battery does not get charged from the engine alternator? It only gets charged from the car moving? If so, the car has to be driven to charge it. Or get it charged at a dealer who has the charging machine. Which I assume , is so expensive no body would every buy one for home? right?

    Is it unreasonable for me to slowly pull the fuel line off of the top of the fuel pump assembly while covering it with rags. I have done similar things on other types of cars and some gas squirts out but it is not quarts. More like a few ounces but does make a mess if you do not contain it.
     
  6. Tombukt2

    Tombukt2 Senior Member

    Joined:
    Nov 29, 2020
    11,552
    2,028
    0
    Location:
    Durham NC
    Vehicle:
    2009 Prius
    Model:
    Base
    Where are you going to be doing this taking apart the fuel line looking for the squirt underneath the seat underneath the little plate was a big mess under there that's where your bladder is of the very outer part of it I wouldn't do that If you want to see if you've got some decent fuel pressure start the car well your car is not starting I put your 3190 is is your car failed to start You feel it turning over and spinning but it's not starting or it would stay running so your troubleshooting a no start condition The likelihood of the fuel pump being bad is really slim but it is possible usually what I do if I just want to quickly see if I think I have pressure is try to prime the rail by turning the car on but before it starts to do a lot of cranking and wearing the battery turn it off immediately pull off the air cleaner and undo the two big bolts that hold the fuel rail down on to the injectors and to the head lift up on one corner Do you see the fuel come spraying out and fill up the wells in between the intake ports you'll smell it and you'll hear it it'll be squirting on your finger to me that indicates enough pressure is going to come out of the system to squirt out of the fuel injectors so then I push the rail back down tighten the two bolts I don't take the spacers out lift the injector rail off of the system or anything and I just lift one and usually up near number one cylinder passenger side of the car lift up on the rail and the injector between your fourth finger and what have you and just lift up a little you'll hear the gas bleeding out like an air leak in a tire once you ascertain that happens you just push the rail back down tighten the two bolts with the air cleaner back on and we'll say we have enough pressure to start the car I'm not seen a generation to personally with low enough fuel pressure not to start the car so far been through about six of them and working on about 9:00 no gas tanks no fuel pumps so far. 3190 is quite a bit of troubleshooting that involves the coils and everything The transition from MG spinning the engine round and round to everything being turned on coils fuel pump all of it that stuff is off when the engine is just going around and round and not called upon. In the Prius the reciprocating mass of the engine is turning anytime the front wheels are moving more or less The engines just turned off electrically coils are turned off not powered fuel pump isn't pumping that sort of thing but the pistons are going up and down.
     
  7. ChapmanF

    ChapmanF Senior Member

    Joined:
    Mar 30, 2008
    25,956
    16,941
    0
    Location:
    Indiana, USA
    Vehicle:
    2010 Prius
    Model:
    IV
    The battery has likely been cranking it that whole time, with the engine never producing enough power to turn itself.

    That will use a percent or two of battery charge each time, and when it gets low enough, you'll have a "how do I recharge a 202-volt battery?" problem standing between you and the problem you started with.
     
    nbpt100 likes this.
  8. nbpt100

    nbpt100 New Member

    Joined:
    Mar 26, 2025
    8
    0
    0
    Location:
    Massachusetts
    Vehicle:
    2012 Prius
    Model:
    Four
    Both of those video were really helpful. Thanks. Although there is one point in the Pine Hollow video where he said they 1st changed the fuel pump at his shop. They did not show it or explain why they did it. So it is unclear if there was also a fuel pressure issue. Or if they just assumed it was the case based on past work done and symptoms. Was it part of the parts cannon as he called it. It is an expensive part but the assembly does include more than just the pump. with out a two way diagnostic tool it is impossible to turn the pump on to test the pressure. I read somewhere, that Toyota does not prime the fuel line with the KOEO. No?

    I think I was confused into thinking the car was actually running for 20 seconds. It now seems likely it was not running at all from the ICE. I think we only have a few more attempts left before it will have to be towed to the dealer so the next few attempts have to be as thoughtful as possible.

    I will remove the intake again and make sure everything is plugged in. No cracks in anything and no leaks. I need to speak to the owner and make sure I understand what work has recently be done at her mechanic or fast lube place she gets some service done at.

    Changing the plugs is not unreasonable because she claims they have never been changed in her time as the owner. Which is over 100k miles.

    Cleaning the EGR looks like a ton of work. Mostly to get it out. Not the cleaning. I have not heard or read anyone saying that would prevent it from starting. Or at least is a low probability as the no start cause. Do people on here agree that cutting off that lower mounting bracket is a good idea.? If yes, why not cut it off in place with an appropriate tool to make the removal that much easier?

    Thanks.
     
  9. rjparker

    rjparker Tu Humilde Sirviente

    Joined:
    Jun 6, 2008
    9,285
    5,657
    7
    Location:
    Texas Hill Country
    Vehicle:
    2012 Prius v wagon
    Model:
    Three
    It and everything else done by the previous mechanics was a waste of money because the shops did not know proper diagnostic techniques. Yes a bidirectional scanner is mechanic 101 but simply disconnecting the fuel line as shown is good enough.

    A clarification: Sometimes it is running but not good enough for a hybrid system that has to synchronize with the e-cvt transaxle.
     
  10. nbpt100

    nbpt100 New Member

    Joined:
    Mar 26, 2025
    8
    0
    0
    Location:
    Massachusetts
    Vehicle:
    2012 Prius
    Model:
    Four
    I looked at the car again this morning and the Engine is different than the one in the Pine Hollow video. I remove the air intake to get a better look and there is not a vacuum line or connector looking like the anit knock sensor connector they showed in that video.

    In fact we do not know if the fuel pump was a problematic on that car. They guy doing the video did not do that work and did not comment beyond it was done in the shop he works at. Maybe it was a WAG but we just do not know what testing they may have done or how they came to that decision. It is all speculation.

    The owner had a recent oil change and a few months ago had the front struts done with some other front end components replaced. She could not recall exactly what else it was. She also said the heater did not work this winter. Her mechanic would not touch it. It sounded like it is related to the blend door and all dash work. She said it has never over heated and the coolant level was in the normal range.

    Attached is a sticker taken from the passenger side of the engine.
     

    Attached Files:

  11. rjparker

    rjparker Tu Humilde Sirviente

    Joined:
    Jun 6, 2008
    9,285
    5,657
    7
    Location:
    Texas Hill Country
    Vehicle:
    2012 Prius v wagon
    Model:
    Three
    The gen3 1.8L is X2ZR-W25N
    which is the same engine shown in the the video. The knock sensor view he shows requires the air intake snorkel (front passenger side) to be removed and it is still partially hidden under the intake manifold. The fuel quick connect is on the firewall next to the heater hoses and requires the entire wiper assembly to be removed for access.

    IMG_0494.jpeg

    By the way, if anyone replaced the maf with aftermarket there is an almost certain chance it is no good. Cleaning an oem maf with harsh chemicals can damage it or not getting into its sensor chamber may have left existing contamination.
     
    #11 rjparker, Mar 27, 2025
    Last edited: Mar 27, 2025
  12. gus1203

    gus1203 Junior Member

    Joined:
    Jun 21, 2014
    27
    6
    0
    Location:
    Cicero, IL
    Vehicle:
    2005 Prius
    Model:
    V
    I’ve had this issue before.

    Check fuel pump pressure and or replace
    Check fuel injectors and or replace
    Clean EGR cooler and EGR valve system
    Replace spark plugs
    Replace camshaft sensor
    Replace crankshaft sensor

    this should solve your issue.
     
  13. BiomedO1

    BiomedO1 Senior Member

    Joined:
    Mar 27, 2021
    2,568
    1,380
    0
    Location:
    SacTown, Ca
    Vehicle:
    2021 Prius Prime
    Model:
    LE
    If all your getting is a P3190. I'd check the ignition and fuel pump fuses and relays first. Then siphon out all the gas and replace the fuel pump assembly. Add 3 gallons of fresh 'good' gas and try again. Check and clean-out curd in the tank if you see any while the assembly is out. Since Techroline clear the issue far a while, there may be a bunch of loose sludge gumming up the works....

    Cam and crank sensor issues should throw codes....
     
    MAX2 likes this.
  14. MAX2

    MAX2 Senior Member

    Joined:
    Aug 12, 2024
    1,333
    417
    101
    Location:
    Third planet from the Sun
    Vehicle:
    2007 Prius
    Model:
    N/A
    This is not the first time that adding cleaning products actually creates a jelly in the fuel tank that clogs the filter and reduces fuel supply.

    It looks like a conspiracy between the cleaning product manufacturer and the mechanics.

    I sometimes pour Acetone into the tank.
    One portion is enough, one shot, like whiskey.

    Yes, sometimes the car also wants to relax for the weekend.

    In fact, this product binds water, which can accumulate in the tank when there is a shortage of fuel.

    Acetone is a good solvent. Acetone - Wikipedia

    In a bound form, water molecules, along with acetone and gasoline, fly out of the tank into the engine, turning into gas and steam.
    This way, water does not clog the fuel pump filter, especially in the cold season, when it turns into needle-like growths.
     
    #14 MAX2, Mar 28, 2025
    Last edited: Mar 28, 2025
    BiomedO1 likes this.
  15. nbpt100

    nbpt100 New Member

    Joined:
    Mar 26, 2025
    8
    0
    0
    Location:
    Massachusetts
    Vehicle:
    2012 Prius
    Model:
    Four
    I will have to look again for the anit knock sensor. I did remove the air intake. From the video it appears to be in clear sight from the top view. It may be easier from underneath the car if I jack it up and remove the bottom shield.

    I see the fuel line near the fire wall. There is some kind of beige colored plastic shield around the connections. I assume this easily comes off and is not necessary going forward. Once a T fitting is installed it will not fit it anyway.
    According to the fuel gauge the tank is 3/4 full. I did find a wire chewed by a mouse. The wire is for the rear door switch. Not through, but the insulation was clearly chewed on. Plus other signs of mice in the back. I am going to remove the cover over the Hybrid battery to do a visual inspection and make sure no wires are damaged.
     
  16. nbpt100

    nbpt100 New Member

    Joined:
    Mar 26, 2025
    8
    0
    0
    Location:
    Massachusetts
    Vehicle:
    2012 Prius
    Model:
    Four
    Are people saying Techron or similar products may cause clogs in the fuel system?

    What exactly do you want the Acetone to do? If there is water in the gas, can't a bottle of HEAT gas drier, or similar, do a good enough job? Once the water and acetone bind, what happens to that compound?
    Thanks
     
  17. ChapmanF

    ChapmanF Senior Member

    Joined:
    Mar 30, 2008
    25,956
    16,941
    0
    Location:
    Indiana, USA
    Vehicle:
    2010 Prius
    Model:
    IV
    Especially if you've been driving in Wisconsin.
     
    gus1203 likes this.
  18. BiomedO1

    BiomedO1 Senior Member

    Joined:
    Mar 27, 2021
    2,568
    1,380
    0
    Location:
    SacTown, Ca
    Vehicle:
    2021 Prius Prime
    Model:
    LE
    LoL; I take it that your not a cheese head fan. :p:ROFLMAO::LOL::D
     
  19. MAX2

    MAX2 Senior Member

    Joined:
    Aug 12, 2024
    1,333
    417
    101
    Location:
    Third planet from the Sun
    Vehicle:
    2007 Prius
    Model:
    N/A
    The blockage may be due to the fact that low-quality gasoline contains components that, when combined with other chemicals, can form a sediment that clogs the fuel filter.
     
  20. nbpt100

    nbpt100 New Member

    Joined:
    Mar 26, 2025
    8
    0
    0
    Location:
    Massachusetts
    Vehicle:
    2012 Prius
    Model:
    Four
    I could not find an appropriate T fitting but I was able to dead end the line from the tank to my pressure gauge. It read 45 psi. I connected the line back to the car and tried to start it. The engine did run as I saw burned gas coming out of the tail pipe. It ran rough for about 30 sec. Then it stalled out. The display on the dash indicated it was charging the hybrid battery for the short time it was running.

    I realize the injectors may be clogged not working as they should. Still many other issues could be the cause. I think I can rule out the fuel pump for now. However I would like to run the pressure test with the car running. I do need an appropriate tee that will go into the quick disconnect type fitting on the line going in to the fuel rail. I thought my kit would have something that would work but it does not. The Tee looks close but it is apparently different enough. I looked in the 2nd post and it lists a bunch of Toyota numbers. It is unclear which is the number for the Tee? Is this something I potentially could get at a good auto parts store? I do not even know how to ask for it at this point. Understanding what it is called by Toyota would be helpful.