1. CollinTurley

    CollinTurley New Member

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    Location:
    Flagstaff, AZ
    Vehicle:
    2012 Prius
    Model:
    Three
    I recently bought a used 2012 Prius and everything was working great until the EGR code went off, I talked with the last owner and the car has recently had the EGR replaced, and a little bit before that the intake manifold. I opened up everything in the car today and the intake and EGR were really quite clean, there was some buildup on the intake valves to the engine and cleaned those up some but I am still mystified why the error code and check engine light is still happening. Is there something else that could cause the code? Maybe a sensor that could be bad? I'm relatively new to working on cars and very new to Prius so any help would be great.
     
  2. CollinTurley

    CollinTurley New Member

    Joined:
    Yesterday
    2
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    Location:
    Flagstaff, AZ
    Vehicle:
    2012 Prius
    Model:
    Three
    I'm getting the code for the EGR valve and replacing hybrid battery pack as permanent codes, does this mean they are actual issues? Or are these more of the things to look out for since it's a Gen 3 Prius? Both the EGR valve, intake manifold, and hybrid battery have been replaced so I'm not sure what to make of this.
     
  3. Brian1954

    Brian1954 Senior Member

    Joined:
    Jan 31, 2021
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    Location:
    South Central PA, USA
    Vehicle:
    2011 Prius
    Model:
    III
    Code P0401 description is "Exhaust Gas Recirculation Flow Insufficient Detected". The code does not mean the EGR valve is bad. This means that there is not enough flow through the EGR system when the ECU opens the EGR valve and does a test of the system.

    When you inspected the EGR system, did you have the cooler removed and use a flashlight to look through the cooler to see how clean or dirty it is?

    Edit: I just read post #2 again. Are you saying that the P0401 code is a permanent code and that it is not a current code? If it was only a permanent code, then the check engine light would not be on OR you have other current codes that your scanner is not detecting. What scanner are you using?
     
    #3 Brian1954, May 15, 2025 at 9:58 AM
    Last edited: May 15, 2025 at 10:06 AM
  4. Mendel Leisk

    Mendel Leisk Senior Member

    Joined:
    Oct 17, 2010
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    Location:
    Greater Vancouver, British Columbia, Canada
    Vehicle:
    2010 Prius
    Model:
    Touring
    What's the miles.
    Wondering the same.