Need help! Gas engine overheating. Cannot resolve.

Discussion in 'Gen 3 Prius Care, Maintenance & Troubleshooting' started by Sergey K, Apr 1, 2019.

  1. ChapmanF

    ChapmanF Senior Member

    Joined:
    Mar 30, 2008
    26,218
    17,174
    0
    Location:
    Indiana, USA
    Vehicle:
    2010 Prius
    Model:
    IV
    That hose loop and that second temperature sensor are for the exhaust heat recirculation system, which I do not think is used in all market regions.

    [​IMG]

    I wonder if it is present in Lithuania. Does the exhaust arrangement under the car look like this (note the two coolant hoses)?

    [​IMG]
     
    Mendel Leisk likes this.
  2. Profanas

    Profanas Junior Member

    Joined:
    Nov 19, 2019
    35
    5
    0
    Location:
    Lithuania
    Vehicle:
    2013 Prius+ MPV
    Model:
    III




    No, my excaust system is very simple, just catalytic converter ant two pcs lambda. Ok thanks for the info, that's mean in the EU we don't have this exhaust system.
     
    Mendel Leisk likes this.
  3. Profanas

    Profanas Junior Member

    Joined:
    Nov 19, 2019
    35
    5
    0
    Location:
    Lithuania
    Vehicle:
    2013 Prius+ MPV
    Model:
    III
  4. Boston2008Gen2

    Boston2008Gen2 Junior Member

    Joined:
    Sep 7, 2012
    59
    1
    0
    Location:
    Houston TX
    Vehicle:
    2012 Prius v wagon
    Model:
    III
    How to do EGR system cleaning?
     
  5. Minh

    Minh Junior Member

    Joined:
    Aug 22, 2018
    22
    5
    0
    Location:
    Sacramento
    Vehicle:
    2005 Prius
    Model:
    N/A
    @Sergey K. Did you ever find out the issues and have a fix? I am having same issues with my 2011 Prius
     
  6. Minh

    Minh Junior Member

    Joined:
    Aug 22, 2018
    22
    5
    0
    Location:
    Sacramento
    Vehicle:
    2005 Prius
    Model:
    N/A
    Did you fix the issue or find out what was wrong? I am having same issues. TIA
     
  7. Shahzad Nayyar

    Shahzad Nayyar Junior Member

    Joined:
    Aug 31, 2015
    94
    23
    0
    Location:
    Pakistan
    Vehicle:
    2015 Prius
    Model:
    N/A
    Check post #35
    Posted via the PriusChat mobile app.
     
  8. ChapmanF

    ChapmanF Senior Member

    Joined:
    Mar 30, 2008
    26,218
    17,174
    0
    Location:
    Indiana, USA
    Vehicle:
    2010 Prius
    Model:
    IV
    Post #35 may have some red herrings in it. Replacing the faulty water pump was certainly important in solving that problem.

    There are some rituals being circulated that make filling and burping the cooling system a lot more complicated than what the repair manual says to do, and what's in the repair manual has reliably worked for me.
     
  9. LexCT200H

    LexCT200H New Member

    Joined:
    Mar 8, 2025
    6
    0
    3
    Location:
    Houston
    Vehicle:
    2013 Prius
    Model:
    Five
    IMG_0904.PNG
    ----------------------
    Hi @Sergey K and others: Very enlightening discussion! My situation maybe slightly similar, but not quite. In my 2013 Lexus CT200h, it rattles during idle, coolant temperature becomes much higher in 15 min, and coolant begins to overflow out of small opening underneath reservoir cap. I have written down some details below. Please give me some ideas on what to do next. Thank you!

    Already performed below on my 2013 Lexus CT200h (~157000 Miles):
    1) Headgasket job
    2) Valve
    3) Fuel Injectors replacement
    4) Spark plug/coil replacement
    5) Egr, Intake Manifold cleaned
    6) No OBD codes, no code for water pump or anything else hence did not replace it
    7) Coolant does not seem to be leaking into cylinders
    8) Engine oil is clean
    Issues post all above job: Below happens while starting car in Maintenance Mode
    1) Rattling during idle
    2) Noticed Coolant temperature went to 235 deg F after idling for about 15 minutes
    3) Then Coolant overflows from reservoir
    4) If I press accelerator, engine sound is normal
    Questions:
    1) I may have connected incorrect hoses. Could not find documentation/drawing anywhere. Please correct me:
    (a) Currently firewall big hose on top is connected to EHR Pipe Right Opening
    (b) Currently firewall big hose on bottom is connected to Engine underneath EGR
    (c) EHR Pipe Left (Passenger side) hose is connected to EGR Cooler
    (d) EHR Pipe bottom ("T") hose is connected to EGR
    2) What could be the issue? I have done everything I could think of and have spent lots of time. I do not think engine is knocking and coolant does not seem to be leaking into cylinders. Engine oil is clean. This has been extremely frustrating, do not know what to do next? Please help! Thank you so much in advance!
     
  10. LexCT200H

    LexCT200H New Member

    Joined:
    Mar 8, 2025
    6
    0
    3
    Location:
    Houston
    Vehicle:
    2013 Prius
    Model:
    Five
  11. rjparker

    rjparker Tu Humilde Sirviente

    Joined:
    Jun 6, 2008
    9,484
    5,807
    7
    Location:
    Texas Hill Country
    Vehicle:
    2012 Prius v wagon
    Model:
    Three
    Does it overheat when driving?

    Do you see the coolant flowing in the engine coolant reservoir? It should around 190f and may require a led light on the plastic to see flow.

    Does the temperature alert light come on?

    Do the radiator fans come on while it is overheating in maintenance mode??

    Normally in maintenance mode you should have the ac off.

    Normally a second hg problem will not cause an overheat assuming the coolant is full but could cause the rattling.

    Assuming no head gasket sealer was ever used, I would certainly remove and inspect the engine water pump and thermostat.

    The big radiator to engine hoses are what keep the engine cool combined with the water pump and thermostat.. The radiator must flow and the radiator fans must operate when the car is not moving. The rest of the coolant hoses could be blocked without overheating the engine.
     
    Mendel Leisk likes this.