I find the cause of my problem...finally!

Discussion in 'Gen 2 Prius Main Forum' started by Prius92, Jul 6, 2025 at 8:57 PM.

  1. pasadena_commut

    pasadena_commut Senior Member

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    The oil usage wasn't due to stuck oil rings?

    Details on what was done to the motor please. My guesses.:

    The cylinders were honed?
    Slightly larger rings?
    All valve seals replaced? (why not if the engine is already apart)
    Big engine seals replaced? (ditto)
    Rod bearings replaced (ditto)
    Anything else?

    Cost and time?
     
  2. Prius92

    Prius92 Active Member

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    Ended up costing more than another low mile engine, the prices of the engines went down, and prices of machining went up due to the pandemic during the time I rebuilt it.

    Cylinders were honed very slightly, but these blocks have a factory coating on the sleeves, so you cannot bore them out, they don't even sell oversized rings for these. There's a spec on max wear on bore, this engine was quite a ways from that.

    New parts:
    Every single gasket/seal/o-ring/etc was replaced. Some I dealer ordered because the includes ones were not the same material.
    All the timing components were replaced. Chain, gear, hydraulic tensioner, expensive dampener on the one camshaft, etc.
    New VVT solenoid, oil pressure sensor, temp sensors, all electrical parts that went on the engine were replaced including a reman throttle body.
    New name brand water pump.
    New Toyota OEM piston rings.
    New spark plugs.
    New main and rod bearings.
    New motor mounts as the old ones were pretty ate up.
    Head was fully cleaned, new seals installed, then leak tested.

    I had $1,600 in it. That was doing all the assembly myself and a shop doing the cleaning and machining. Parts alone were around $900.

    The most labor intensive part was putting all the lifter cups in, because you only have a few thousandths of tolerance on each one, so you have to kind of play whack-a-mole a bit.

    Here's a shot of the engine during assembly.
    [​IMG]

    Now you can get engines pulled from low-mileage wrecks in Japan for around $1150 to your door.
     
  3. pasadena_commut

    pasadena_commut Senior Member

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    I am curious if you could actually see why it was burning oil.

    Dogma for this car is that the oil burning results from the rings getting immobilized by carbon deposits.
    Scored up pistons could also result in oil burning, although dogma is that this isn't the problem on a Prius.
    Bad valve seals can also cause oil burning.

    Were any of the rings stuck?
    Was there any visible damage to the cylinder walls?
    Were any of the valve seals damaged or heavily worn?

    Your rebuild cost more than a used engine, but at least you know exactly what went back into your car, which is worth something.