Persistent P0401 code after cleaning

Discussion in 'Gen 3 Prius Care, Maintenance & Troubleshooting' started by 20113rdgen, Jun 16, 2026 at 6:00 PM.

  1. 20113rdgen

    20113rdgen New Member

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    Location:
    New Zealand
    Vehicle:
    2011 Prius
    Model:
    III
    2011 3rd gen 600,000kms

    Cleaned the entire egr system, intake channels, valve, cooler, etc, also replaced intake manifold gasket. Intake was so clogged there was 0 flow in 1&2.

    no code before cleaning

    now have a P0401 that appears after about 70kms of driving. If i clear it, it comes back after 60-70kms or so. (At least the engine runs smoother and better eco)

    Also, not sure if I’m hallucinating this yet but i think i can hear engine knock (pre det pinging) once the check engine light appears. Then it goes away when i clear it. Not sure if the ecu makes any adjustments only once the light is on.

    To try:
    replace gaskets on pipe between egr valve and intake.
    Clean mafs

    Any other things to try?
     
  2. bisco

    bisco cookie crumbler

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    Plug-in Base