Light rattling when accelerating.

Discussion in 'Gen 2 Prius Care, Maintenance and Troubleshooting' started by kenlav, Jun 2, 2025 at 10:03 AM.

  1. kenlav

    kenlav Junior Member

    Joined:
    Sep 11, 2023
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    Location:
    94546
    Vehicle:
    2006 Prius
    Model:
    Touring
    I bought a used 2006 prius a couple years ago. The previous owner said the cat was stolen before, they had it replaced, and installed a cat shield.

    There is a consistent rattle during acceleration only when the gas engine kicks in. When idle or coasting there is no rattle. Im usually very light footed, but if i have to climb up a hill or speed up quickly, the rattle becomes much louder and more prevelant. Its always a consistent rattle, and during acceleration.

    The seller said the rattling is caused by the catalytic converter hitting the shield, and I took it to a mechanic who said it was fine. It passed smog check no problem.

    Online searches said there could be a bunch of reasons including breaks, clogged catalytic converter, engine gasket, spark plugs and etc.. Does anyone know where it's really from?


    Thank you.
     
    #1 kenlav, Jun 2, 2025 at 10:03 AM
    Last edited: Jun 2, 2025 at 10:08 AM
  2. Tombukt2

    Tombukt2 Senior Member

    Joined:
    Nov 29, 2020
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    Location:
    Durham NC
    Vehicle:
    2009 Prius
    Model:
    Base
    I had a bad case of spark knock just about 6 weeks ago that sound of exhaust rattling is possible but it was bad spark knock sounded like a hand hammered wok factory on my engine or in it. Plugs made it go away. I think fake Denso were in it