Office of Defects Investigation Technical Service Bulletins - Search Results Report Date : April 26, 2007 at 12:54 PM Service Bulletin Num : 05806 Date of Bulletin: OCT 23, 2006 NHTSA Item Number: 10020564 Component: ELECTRICAL SYSTEM: INSTRUMENT PANEL Summary: MASTER, HYBRID, AND M.I.L. "ON" DTC P0A94, INFORMATION CODE 588. *KB Make : TOYOTA Model : PRIUS Year : 2004 Manufacturer : TOYOTA MOTOR CORPORATION Service Bulletin Num : 00406 Date of Bulletin: APR 28, 2006 NHTSA Item Number: 10019992 Component: ELECTRICAL SYSTEM Summary: AUTOMATIC HEADLIGHT LEVELING SYSTEM WARNING LIGHT ON OR FLASHING. *TT Make : TOYOTA Model : PRIUS Year : 2004 Manufacturer : TOYOTA MOTOR CORPORATION Service Bulletin Num : 06003 Date of Bulletin: MAR 28, 2006 NHTSA Item Number: 10019699 Component: AIR BAGS Summary: SPECIAL SERVICE CAMPAIGN (SSC) - 60B (SAFETY RECALL) (SUPPLEMENTAL RESTRAINT SYSTEM (SRS) AIRBAG REPLACEMENT). DUE TO IMPROPER ASSEMBLY OF THE AIRBAG INFLATOR, WHICH IS INCORPORATED INTO THE SRS AIRBAG ASSEMBLY (SIDE AIRBAG, CURTAIN SIDE AIRBAG OR DRIVER KNEE AIRBAG), SOME INFLATORS WERE PRODUCED WITH AN INSUFFICIENT AMOUNT OF THE HEATING AGENTS NECESSARY FOR PROPER AIRBAG DEPLOYMENT. *TT Make : TOYOTA Model : PRIUS Year : 2004 Manufacturer : TOYOTA MOTOR NORTH AMERICA, INC. Service Bulletin Num : 06305 Date of Bulletin: DEC 16, 2005 NHTSA Item Number: 10018851 Component: ENGINE AND ENGINE COOLING:ENGINE Summary: M.I.L. ON DTC P0300, P0301, P0302, P0303, OR P0304. *TT Make : TOYOTA Model : PRIUS Year : 2004 Manufacturer : TOYOTA MOTOR NORTH AMERICA, INC. Service Bulletin Num : 0522 Date of Bulletin: OCT 01, 2005 NHTSA Item Number: 10017678 Component: ELECTRICAL SYSTEM Summary: SPECIAL SERVICE CAMPAIGN (SSC) - 50P TO REPROGRAM THE ECM SYSTEM WHICH MAY CAUSE SOME OR ALL OF THE WARNING LIGHTS TO ILLUMINATE: MASTER, HYBRID SYSTEM, ENGINE, VEHICLE STABILITY CONTROL, AND BRAKE. *TT Make : TOYOTA Model : PRIUS Year : 2004 Manufacturer : TOYOTA MOTOR NORTH AMERICA, INC. Service Bulletin Num : 4495 Date of Bulletin: JUN 13, 2005 NHTSA Item Number: 10015479 Component: ELECTRICAL SYSTEM Summary: REPAIR INSTRUCTIONS AND DIAGNOSTICS FOR THE SFI SYSTEM. REPAIR MANUAL CORRECTION. 00400-RM107-5U1. *TT Make : TOYOTA Model : PRIUS Year : 2004 Manufacturer : TOYOTA MOTOR NORTH AMERICA, INC. Service Bulletin Num : 5108 Date of Bulletin: JUN 10, 2005 NHTSA Item Number: 10015598 Component: ELECTRICAL SYSTEM Summary: DIAGNOSTICS FOR THE HYBRID CONTROL SYSTEM. REPAIR MANUAL CORRECTION. 00400-RM107-5U1. *TT Make : TOYOTA Model : PRIUS Year : 2004 Manufacturer : TOYOTA MOTOR NORTH AMERICA, INC. Service Bulletin Num : 5080B Date of Bulletin: MAY 31, 2005 NHTSA Item Number: 10016189 Component: ENGINE AND ENGINE COOLING:ENGINE Summary: ENGINE MECHANICAL - ENGINE (1NZ-FXE). 00400-RM107-5U2. 00400-RM113-0U2. 00400-RM110-5U2. *TT Make : TOYOTA Model : PRIUS Year : 2004 Manufacturer : TOYOTA MOTOR NORTH AMERICA, INC. Service Bulletin Num : 5090B Date of Bulletin: MAY 25, 2005 NHTSA Item Number: 10016188 Component: FUEL SYSTEM, OTHER Summary: FUEL - FUEL SYSTEM (1NZ-FXE). REPAIR MANUAL CORRECTION. 00400-RM113-0U2. 00400-RM107-5U2. *TT Make : TOYOTA Model : PRIUS Year : 2004 Manufacturer : TOYOTA MOTOR NORTH AMERICA, INC. Service Bulletin Num : 02505 Date of Bulletin: MAY 24, 2005 NHTSA Item Number: 10015880 Component: ENGINE AND ENGINE COOLING:ENGINE Summary: MALFUNCTION INDICATOR LAMP ON WITH DIAGNOSTIC TROUBLE CODE P0A60, P0A63, P0A72, P0A78, OR P0A7A. *TT Make : TOYOTA Model : PRIUS Year : 2004 Manufacturer : TOYOTA MOTOR NORTH AMERICA, INC. Service Bulletin Num : 02405 Date of Bulletin: MAY 19, 2005 NHTSA Item Number: 10015960 Component: ENGINE AND ENGINE COOLING Summary: MIL ON DTC P1121. *SC Make : TOYOTA Model : PRIUS Year : 2004 Manufacturer : TOYOTA MOTOR NORTH AMERICA, INC. Service Bulletin Num : 02205 Date of Bulletin: MAY 17, 2005 NHTSA Item Number: 10015823 Component: ENGINE AND ENGINE COOLING:ENGINE Summary: MALFUNCTION INDICATOR LAMP ON WITH DIAGNOSTIC TROUBLE CODE P1151. *TT Make : TOYOTA Model : PRIUS Year : 2004 Manufacturer : TOYOTA MOTOR NORTH AMERICA, INC. Service Bulletin Num : 4586 Date of Bulletin: MAY 02, 2005 NHTSA Item Number: 10016175 Component: ENGINE AND ENGINE COOLING:ENGINE Summary: DIAGNOSTICS - HYBRID CONTROL SYSTEM. REPAIR MANUAL CORRECTION. 2005 PRIUS. 00400-RM113-0U1. 2004 PRIUS 00400-RM107-5U1. *TT Make : TOYOTA Model : PRIUS Year : 2004 Manufacturer : TOYOTA MOTOR NORTH AMERICA, INC. Service Bulletin Num : 01705 Date of Bulletin: APR 20, 2005 NHTSA Item Number: 10015810 Component: ENGINE AND ENGINE COOLING:ENGINE Summary: INTERNATIONAL INVERTER COOLANT LEAK RESULTING IN MALFUNCTION INDICATOR LAMP ON WITH DIAGNOSTIC TROUBLE CODE P3009 AND INFORMATION CODES 526 AND 614 (INVERTER/CONVERTER ASSEMBLY). *TT Make : TOYOTA Model : PRIUS Year : 2004 Manufacturer : TOYOTA MOTOR NORTH AMERICA, INC. Service Bulletin Num : 01705 Date of Bulletin: APR 20, 2005 NHTSA Item Number: 10018850 Component: ENGINE AND ENGINE COOLING:ENGINE Summary: MALFUNCTION INDICATOR LAMP (MIL) ON WITH DIAGNOSTIC TROUBLE CODE (DTC) P0AA6 OR P3009, INFORMATION CODES 526 & 614. *TT Make : TOYOTA Model : PRIUS Year : 2004 Manufacturer : TOYOTA MOTOR NORTH AMERICA, INC. Service Bulletin Num : 0040010751 Date of Bulletin: MAR 20, 2005 NHTSA Item Number: 10015968 Component: EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL Summary: REPAIR MANUAL CORRECTION. *SC Make : TOYOTA Model : PRIUS Year : 2004 Manufacturer : TOYOTA MOTOR NORTH AMERICA, INC. Service Bulletin Num : 4496B Date of Bulletin: FEB 08, 2005 NHTSA Item Number: 10015561 Component: ELECTRICAL SYSTEM Summary: REPAIR MANUAL CORRECTION FOR THE ENGINE CONTROL SYSTEM - SFI SYSTEM (1NZ-FXE). 00400-RM107-5U2. *TT Make : TOYOTA Model : PRIUS Year : 2004 Manufacturer : TOYOTA MOTOR NORTH AMERICA, INC. Service Bulletin Num : 4497C Date of Bulletin: FEB 08, 2005 NHTSA Item Number: 10015562 Component: SERVICE BRAKES, HYDRAULIC:ANTILOCK:CONTROL UNIT/MODULE Summary: REPAIR MANUAL CORRECTION FOR THE SIDE CONTROL ECU ASSEMBLY (BRAKE). 00400-RM107-5U3. *TT Make : TOYOTA Model : PRIUS Year : 2004 Manufacturer : TOYOTA MOTOR NORTH AMERICA, INC. Service Bulletin Num : 05004 Date of Bulletin: DEC 20, 2004 NHTSA Item Number: 10015979 Component: ENGINE AND ENGINE COOLING:ENGINE Summary: ENGINE OIL SPECIFICATIONS. *TT Make : TOYOTA Model : PRIUS Year : 2004 Manufacturer : TOYOTA MOTOR NORTH AMERICA, INC. Service Bulletin Num : 4416B Date of Bulletin: NOV 19, 2004 NHTSA Item Number: 10016059 Component: ELECTRICAL SYSTEM Summary: COMBINATION METER REPAIR MANUAL CORRECTION FOR THE 2004 TOYOTA PRIUS. 00400-RM107-5U2. *TT Make : TOYOTA Model : PRIUS Year : 2004 Manufacturer : TOYOTA MOTOR NORTH AMERICA, INC. Service Bulletin Num : 02704 Date of Bulletin: OCT 18, 2004 NHTSA Item Number: 10010308 Component: ENGINE AND ENGINE COOLING:ENGINE Summary: MALFUNCTION INDICATOR LAMP ON WITH DIAGNOSTIC TROUBLE CODE P3191, P3190 AND/OR P0A0F. *TT THIS BULLETIN SUPERCEDES EG027-04 DATED 07/14/04. *TT Make : TOYOTA Model : PRIUS Year : 2004 Manufacturer : TOYOTA MOTOR NORTH AMERICA, INC. Service Bulletin Num : 04704 Date of Bulletin: OCT 18, 2004 NHTSA Item Number: 10011812 Component: ENGINE AND ENGINE COOLING:ENGINE Summary: MALFUNCTION INDICATOR LIGHT AND MASTER WARNING LIGHT ON CONDITION THAT MAY OCCUR AFTER SLOWING DOWN AND STOPPING AND WHEN ATTEMPTING TO RESTART. *NM Make : TOYOTA Model : PRIUS Year : 2004 Manufacturer : TOYOTA MOTOR NORTH AMERICA, INC. Service Bulletin Num : 01803 Date of Bulletin: SEP 03, 2004 NHTSA Item Number: 10005833 Component: ENGINE AND ENGINE COOLING:ENGINE Summary: MALFUNCTION INDICATOR LAMP ON CONDITION WITH DIAGNOSTIC TROUBLE CODE (DTC) P0136 AND/OR P0138. *TT *MJ THIS BULLETIN IS REPLACING PREVIOUS BULLETIN 01803R 12/02/2003. *NM Make : TOYOTA Model : PRIUS Year : 2004 Manufacturer : TOYOTA MOTOR NORTH AMERICA, INC. Service Bulletin Num : 01004 Date of Bulletin: AUG 24, 2004 NHTSA Item Number: 10009401 Component: ELECTRICAL SYSTEM Summary: FUEL GAUGE INACCURACY. *TT *TT Make : TOYOTA Model : PRIUS Year : 2004 Manufacturer : TOYOTA MOTOR NORTH AMERICA, INC. Service Bulletin Num : 01704 Date of Bulletin: AUG 12, 2004 NHTSA Item Number: 10009411 Component: STRUCTURE:BODYOOR Summary: REAR DOOR FRAME BLACKOUT TAPE WRINKLED. *TT Make : TOYOTA Model : PRIUS Year : 2004 Manufacturer : TOYOTA MOTOR NORTH AMERICA, INC. Service Bulletin Num : 00904 Date of Bulletin: AUG 10, 2004 NHTSA Item Number: 10009415 Component: EQUIPMENT:ELECTRICAL Summary: POWER WINDOW / ROOF INITIALIZATION PROCEDURES. *TT Make : TOYOTA Model : PRIUS Year : 2004 Manufacturer : TOYOTA MOTOR NORTH AMERICA, INC. Service Bulletin Num : 04012 Date of Bulletin: JUL 16, 2004 NHTSA Item Number: 10010322 Component: STRUCTURE:BODY Summary: LIMITED SERVICE CAMPAIGN (LSC) - 40E. TO INSPECT AND INSTALL AN ENGINE COMPARTMENT SEAL ON THE UNDERSIDE OF THE HOOD TO KEEP RAIN OR CARWASH WATER FROM SEEPING INTO THE ENGINE COMPARTMENT FROM THE AREA AT THE TOP OF THE HOOD NEAR THE COWL. *TT Make : TOYOTA Model : PRIUS Year : 2004 Manufacturer : TOYOTA MOTOR NORTH AMERICA, INC. Service Bulletin Num : 00804 Date of Bulletin: JUN 29, 2004 NHTSA Item Number: 10008388 Component: EQUIPMENT:ELECTRICAL Summary: REPAIR MANUAL SUPPLEMENT: SMART KEY REGISTRATION. *MJ Make : TOYOTA Model : PRIUS Year : 2004 Manufacturer : TOYOTA MOTOR NORTH AMERICA, INC. Service Bulletin Num : 02304 Date of Bulletin: JUN 28, 2004 NHTSA Item Number: 10008387 Component: ENGINE AND ENGINE COOLING:ENGINE Summary: MALFUNCTION INDICATOR LAMP (MIL) ON HV BATTERY DIAGNOSTIC TROUBLE CODES (DTCS) P3000, P3056 AND/OR OTHER DIAGNOSTIC TROUBLE CODES (DTCS). *MJ Make : TOYOTA Model : PRIUS Year : 2004 Manufacturer : TOYOTA MOTOR NORTH AMERICA, INC. Service Bulletin Num : 40D Date of Bulletin: JUN 24, 2004 NHTSA Item Number: 10008413 Component: EQUIPMENT:ELECTRICAL Summary: HYBRID VEHICLE ON-BOARD DIAGNOSTIC. SPECIAL SERVICE CAMPAIGN 40D. *TT Make : TOYOTA Model : PRIUS Year : 2004 Manufacturer : TOYOTA MOTOR NORTH AMERICA, INC. Service Bulletin Num : 04009 Date of Bulletin: MAY 13, 2004 NHTSA Item Number: 10007672 Component: ELECTRICAL SYSTEM Summary: SPECIAL SERVICE CAMPAIGN 40D TO REPROGRAM THE ELECTRONIC CONTROL UNITS (ECU). *TT Make : TOYOTA Model : PRIUS Year : 2004 Manufacturer : TOYOTA MOTOR NORTH AMERICA, INC. Service Bulletin Num : 00204 Date of Bulletin: APR 05, 2004 NHTSA Item Number: 10007124 Component: OTHER Summary: EMERGENCY RESPONSE GUIDE LOCATION. *TT Make : TOYOTA Model : PRIUS Year : 2004 Manufacturer : TOYOTA MOTOR NORTH AMERICA, INC. Service Bulletin Num : 3296 Date of Bulletin: MAR 29, 2004 NHTSA Item Number: 10006508 Component: ELECTRICAL SYSTEM:WIRING Summary: ELECTRICAL WIRING DIAGRAM REPAIR MANUAL CORRECTION. *TT Make : TOYOTA Model : PRIUS Year : 2004 Manufacturer : TOYOTA MOTOR NORTH AMERICA, INC. Service Bulletin Num : 00204 Date of Bulletin: FEB 19, 2004 NHTSA Item Number: 10006227 Component: ENGINE AND ENGINE COOLING:ENGINE Summary: HV ECU SOFTWARE UPDATE.*MR Make : TOYOTA Model : PRIUS Year : 2004 Manufacturer : TOYOTA MOTOR NORTH AMERICA, INC. Service Bulletin Num : 04002 Date of Bulletin: JAN 13, 2004 NHTSA Item Number: 10005805 Component: ELECTRICAL SYSTEM Summary: SPECIAL SERVICE CAMPAIGN ELECTRONIC CONTROL UNIT. *JB Make : TOYOTA Model : PRIUS Year : 2004 Manufacturer : TOYOTA MOTOR NORTH AMERICA, INC. Service Bulletin Num : 00603R Date of Bulletin: OCT 17, 2003 NHTSA Item Number: 10005824 Component: POWER TRAIN:AUTOMATIC TRANSMISSION Summary: INTRODUCTION OF NEW AUTOMATIC TRANSMISSION FLUID. TOYOTA LANDCRUISER 2004 ALSO INCUDED. REVISED. *TT Make : TOYOTA Model : PRIUS Year : 2004 Manufacturer : TOYOTA MOTOR NORTH AMERICA, INC. Service Bulletin Num : 016 Date of Bulletin: OCT 17, 2003 NHTSA Item Number: 10010089 Component: OTHER Summary: 2004 MY PRIUS PRE-DELIVERY SERVICE. *JB Make : TOYOTA Model : PRIUS Year : 2004 Manufacturer : TOYOTA MOTOR NORTH AMERICA, INC. Service Bulletin Num : 00101 Date of Bulletin: OCT 09, 2003 NHTSA Item Number: 10004424 Component: ELECTRICAL SYSTEM:BATTERY Summary: MAINTENANCE FOR HV AND AUXILIARY BATTERIES AT PORT AND DEALERS. REVISED. *TT Make : TOYOTA Model : PRIUS Year : 2004 Manufacturer : TOYOTA MOTOR NORTH AMERICA, INC. Service Bulletin Num : 01003 Date of Bulletin: SEP 26, 2003 NHTSA Item Number: 10008408 Component: STRUCTURE:BODY Summary: PRE-DELIVERY SERVICE INFORMATION FOR PRIUS. *MJ