Straight Talk - Head Gasket

Discussion in 'Gen 3 Prius Care, Maintenance & Troubleshooting' started by rubia, Oct 25, 2025 at 7:16 PM.

  1. rubia

    rubia Junior Member

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    I've been trying to read up on previous posts - and watch the YT videos - having to do with EGR/Intake Manifold/Head Gasket and I still have a few things I'd like some input on before I head to the shop this week. (Just a note - I cannot DIY anything right now so I'd appreciate not offering that as a solution or sending YT videos or anything of that nature.)

    I bought my 2012, 3rd Gen at a dealership in SoCal in great shape. We're now at 154k and in Upstate NY. Has had regular oil changes and hasn't needed much over the years - replaced my 12V in 2020 before a cross-country move, brakes were done a couple years back. Every time I've taken it in, it's always been given a clean record - no leaks, visually all good. No smoke, no odor, etc. The only thing I noticed is that over the summer, my A/C never really got cold when I used it. And I may have noticed the tiniest bit of lag on acceleration from time to time, but so small, I could have imagined it.

    However, I had the dreaded shudder briefly on start-up the other day after a solid day and night of rain. Not knocking, nothing godawful, just shuddering for a few seconds and then nothing. Two days later, I had to run errands and it happened again on start-up. It doesn't shudder on interim start-ups once the initial start happens. Today, two days later, I started it - didn't drive - and there was no shudder.

    I'm in a very rural area, land of the Ford F150, so finding a hybrid mechanic is near-impossible. People are generally trust-worthy in these small towns and will do their best, but again, the knowledge base isn't the same as a place that works on hybrids all the time. I was recommended a local mechanic by two - yes, only two - other Prius owners in the area. They seem to love him - apparently his father also had a Prius so he worked on that car, and he's worked on other Prii for at least 20 years.

    I haven't worked in two years and can't really afford a major repair, if it can be avoided. Having said that, I live alone in a very rural and isolated area, and my car is my lifeline, so if I need to put something on a credit card, I will, as long as I'm assured it's the best plan of action and not just throwing something at the wall and hoping it sticks.

    To that end, should I assume this is the head gasket? How can I be sure? I know people clean the EGR but is that just an interim measure? The spark plugs, all that? Are they all just interim measures? I know there was some recall on an intake part - or coolant system part? - from Toyota but I've only been able to find it for 2010 and 2011. Does anyone know if this is in effect for 2012? Remarkably, I would still be covered because I bought my car in California and the rules there are pretty generous.

    I know we'll check for codes but I'm really wanting to be definitive about this and make sure my car goes for another 100k at least.

    Appreciate your input.
     
  2. ChapmanF

    ChapmanF Senior Member

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    You shouldn't assume anything. There are curative measures, interim measures, and ineffective measures (a category you left out). Any measure you could take might be any one of those, depending on what the situation actually is.

    For an extreme example, depending on whether your symptoms are caused by a damaged head gasket or not, replacing the head gasket would be either a curative measure or a (really expensive and invasive) ineffective one.

    Another example, if the symptoms are being caused by a bad spark plug, then replacing that plug is absolutely a curative measure. If not, it's an ineffective one. It's pretty much never an 'interim' one—there's no reason to expect it to slow the progress of some unrelated problem.

    Or, you might read often on PriusChat that clogged EGR can cause head gasket damage. If that's so (not all are sure), then cleaning EGR earlier might have been preventive, but if the symptoms now are caused by a damaged head gasket, cleaning EGR now would again be an ineffective measure.

    People might do possibly-ineffective measures for other reasons. For example, someone who isn't sure yet what's causing the symptoms might change spark plugs, not thinking of it as an 'interim' measure, but as a diagnostic one: to find something out.

    Or someone who thinks the problem really is the head gasket will probably clean the EGR too (not on its own, but in conjunction with fixing the gasket!) in the hope of warding off future failure of the new gasket.

    So far, I don't think the symptoms you've reported—two isolated instances of a rough cold start, and a subsequent nice cold start two days later—sound all that alarming. Occasionally, cold starts are rough. Especially if the last drive cycle preceding the cold start was a short one that didn't warm things up much (that's a separate, known gen 3 quirk).

    If you are worried nevertheless, and you want to either confirm or rule out a head gasket issue, keep a close watch on the coolant level, and maybe look into obtaining a borescope, one with an extra camera for viewing to the side or back. That seems to be the best-regarded method around here for detecting early signs of a gasket leaking coolant.
     
  3. rubia

    rubia Junior Member

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    I wasn't aware of this as a quirk. Could I be this lucky? I need some luck.

    Everything else you've shared is kind of to the point of my problem - all these things I'm aware to look out for are making my head spin. My sense is that most people in Prius-land seem to say the head gasket is a "not if but when" situation. Do you disagree? If it's true that it's a "when", I suppose I want to rip the bandaid off, but it sounds like you're saying it's not a given.

    Not sure what a borescope would do or how to use it (I'll Google) but am I asking for trouble by driving it while I keep an eye on levels?

    I appreciate your perspective.
     
  4. Tombukt2

    Tombukt2 Senior Member

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    Don't count on it listen to yourself or. Look at your text the car is your lifeline and so on and so forth well gen3 could not be my lifeline personally. It's a 2z engine same as Corolla most of the differences a meccie wouldn't care about low tension rings etc . So if they can work on a Corolla engine they could work on yours many don't want to because of the hi voltage wiring . Scares folks. Gen3 is known for these antics and yours is 15 or whatever years . Real gamble for a lifeline. And one this old . I've gone it twice with poor outcomes both times . Been driving and working on Toyoda long before they were popular. I wish you luck you will need alot. There was a cottage industry building up around this car and this work none survived . Many wer scams .
     
  5. rubia

    rubia Junior Member

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    This was not helpful. I don't need someone to tell me to worry more than I already am. If you'd like to offer a different lifeline and pay for it, great. Otherwise, I can't see what good your comment is supposed to offer.
     
  6. bisco

    bisco cookie crumbler

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    you can definitively corroborate or eliminate the head gasket with testing. others will advise best practices.
    driving it won't hurt anything, definitely keep a close eye on the coolant. you could hook something up to the obd port to which temps.
    either it's already blown, or it isn't. if it isn't, there's no way of knowing how long it will last.
    proper maintenance before and after you purchased it are important, but 10k oil oil changes and not checking/changing the coolant can be prolematic.
    best you can do is clean the egr circuit, do proper maintenance from now on, and either change the hg proactively (if it's not blown) or immediately if it is, before other engine damage is done.
     
  7. rubia

    rubia Junior Member

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    Thanks.

    The thing is, I thought I *was* doing proper maintenance. I don't know what 10k oil changes means, but I was regularly (3k-5k) doing oil and other checks, like coolant, filters, tires, etc. What was I missing? It feels confusing. And frustrating - to bring it in for regular maintenance and on top of that have people regularly do a full diagnostic when anything else came up and somehow be falling short...?
     
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  8. bisco

    bisco cookie crumbler

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    10k means 10,000 miles. that's toyotas recommendation and some here feel that it can be part of the hg problem.
    same with coolant. some feel toyota rec is way too long, but it should at least be tested for ph, so it doesn't eat the hg.
    i'm not saying that you did anything wrong.
     
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  9. Tombukt2

    Tombukt2 Senior Member

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    My comment is supposed to mean just what it says I wouldn't put all my eggs in that basket of a vehicle . I think you're going to get to find out actually good luck to you
     
  10. ChapmanF

    ChapmanF Senior Member

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    Well, you'd get that sense reading here, because it has happened to enough people who come and post about it. And some post about shops who replace head gaskets or engines for a lot of gen 3 owners. So it's definitely a problem that crops up in a lot of gen 3s.

    By the same token, there were millions of gen 3s made. Lots of them are still running with tens of thousands of miles more than yours and the original head gasket (mine is one, for example).

    Like, rip bandaid how? Preemptively replace the head gasket before it fails? Or assume the first two rough starts in your Prius must be a failed head gasket and not any of the other reasons for a couple rough starts, because lots of other people have talked about it? Like, replace the head gasket before determining whether it is or isn't bad?

    To me, those ideas sound alarmist.

    Poke it into the cylinders through the spark plug holes, put normal pressure (14 psi or so) on the cooling system, and use the lens that can see sideways/up to look for drips of red fluid forming at the top of the cylinder where it meets the head. Reports around here are that gives you a definitive result earlier than other common tests for gasket failure.

    I don't think so. Have you ever noticed anything strange about levels, to this point?
     
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  11. rubia

    rubia Junior Member

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    Appreciate this a lot.

    Yes, I was thinking "rip the band aid off" as a way to just deal with an issue that people put across as inevitable. I take your point that we never really hear from the people who are fine and don't have an issue they need to post about on forums.

    The only level I notice is my washer fluid and the rest I leave for my regular oil changes every 3k or so. I know the techs check the levels then - at least visually - when I take it in. I assumed I was doing the right thing.

    I don't think I can do anything with a borescope but I'll ask my mechanic. Again, unfortunately, no DIY is possible for me at present. I'm in a period of disability that's affecting my energy and concentration. I did just look up how to check the coolant so I'll eyeball it tomorrow before I go in.

    Again, really appreciate you.
     
  12. ChapmanF

    ChapmanF Senior Member

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    I don't think, with two mildly rough cold starts and a nice cold start, I would even be spending mental energy on a borescope at this point, unless you enjoy browsing on amazon to see the choices available.

    I would just drive the car and keep casual note of how it seems to be acting.

    I pop the hood every time I fill up, check the dipstick, and eyeball all the fluid reservoirs. My driver training instructor drilled that into me. :) Maybe that's a routine you can add?
     
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  13. Mendel Leisk

    Mendel Leisk MMX GEN III

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    With the gen 3 track record, I'd be getting more "formal". Head gasket always go, and around your miles it's too common. Unless the EGR system has had regular cleanouts.

    There's EGR and head gasket links in my signature. The Critic's thread in particular is a good read. (on a phone turn it landscape to see signatures)