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The most misunderstood aspect of the Toyota hybrid synergy drive system

Discussion in 'Gen 5 Prius Technical Discussion' started by Paul Gregory, Jun 30, 2024.

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  1. fuzzy1

    fuzzy1 Senior Member

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    My 2024 is much quieter and smoother in spinning up for light engine braking than were my 2010 and 2012, despite having a larger engine. I need the tach to be certain.

    That is so 20th Century. Those of us quoting engine-braking RPMs here for various operating conditions, have used the 21st Century method, which as Chap noted, was available in all U.S.-market cars a handful of years before the 21st Century actually arrived.

    Most people don't have to prove themself to themself.
     
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  2. KMO

    KMO Senior Member

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    Ah, now THAT's an interesting nugget.

    I had hypothesised that maybe B did something that D could not, in that engine braking strength was determined by the D/B selection.

    In normal use, we know regen could substitute for brake action on a pedal press, and regen or engine braking could subsitute for simulated transmission drag.

    What I didn't know was whether engine braking could substitute for brake action like regen can. Maybe it only engine braked up to the transmission setting, and the brake pedal could only affect brake pads if regen was unavailable, so B was significant to give you more engine braking, and could help your brake pads.

    But if the engine revs up to give more engine drag when you press the brake pedal in D, then that suggests the whole "braking+drag" system is fully integrated, and it seems B really doesn't do anything D can't. (Apart from the legal safety aspect of "what if something happens to the driver and they release the pedals").
     
    #62 KMO, Jul 3, 2024
    Last edited: Jul 3, 2024
  3. Paul Gregory

    Paul Gregory Active Member

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    Looking forward to seeing that myself.
    Being skeptical should be an insult to no mature adult.
     
  4. Mendel Leisk

    Mendel Leisk EGR Fanatic

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    Couple of thoughts:

    @Paul Gregory has a plug-in, which may change things.

    I’m puzzled about The Car Care Nut’s emphatic assertion, that shifting to B gear invokes full regen.
     
  5. KMO

    KMO Senior Member

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    I'm sure plug-in does change things, but it's largely a knock-on effect. The plug-in has far more regen ability generally, and is far less likely to be anywhere near real top-of-SoC. So given the same basic control algorithm of "start engine braking when insufficient regen available", the chances of either D or B needing to start engine braking to satisfy a drag requirement is far less.

    On an earlier generation, B may well have almost always required engine braking to meet the drag requirement - or B may been even beyond full regen and always required it (back in Japanese G1?). Thus clearly associating B with engine braking. But B drag is now firmly less than full regen in a plug-in, so the chance of it starting engine braking is slim, not much higher than D. The main thing associated with engine braking will be a massive downhill, not which drag you're asking for.
     
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  6. bisco

    bisco cookie crumbler

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    i'm puzzled about many things the nut says
     
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  7. ChapmanF

    ChapmanF Senior Member

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    That's the key insight right there; as a number of older threads have put it, the car knows all the same tricks in all modes, and B changes its preferences slightly.

    In a non-plugin, B is an adjustment to two algorithm parameters.

    The first is simply how much rolling resistance you feel when off the go pedal. The algorithm could generate any level of resistance, including pure coast, but that parameter has been chosen to feel familiar like other cars. In D it is chosen to feel like other cars in a cruising gear, and in B it is chosen to feel like other cars in a downshifted gear.

    The other parameter that B changes is the car's eagerness to use engine braking. In D, the car strongly prefers regen braking, and does not even begin to blend in engine braking until 77.2% SoC, ending up with nothing but engine braking at 80% SoC. It is simple to demonstrate this.

    B changes this parameter (in a non-plugin) so that engine braking supplies a larger fraction of the total resistance earlier, so that the charging stress on the battery is reduced. The only time you would want to do that is on a long downhill where the battery will reach full charge either way, and in B it can get there more gently. And this is the only purpose for which Toyota says to use B. Car Care Nut gets that point right.

    I notice that Paul has also denied that this parameter change happens. (In fairness, Paul seems to drive a Prime, and Prime is different on this point. The parameter change in a non-Prime is simple to demonstrate.)

    Paul's argument denying the reality of this parameter change seems to boil down to:

    which doesn't make the point he thinks it does. Yes, blending in engine braking does impact fuel efficiency (also noise), which is exactly why the non-Prime owner's manual advises B only for "steep downward slopes etc." and says "To improve fuel efficiency and reduce noise, set the shift position in D for normal driving." :)

    [​IMG]
    [​IMG]

    That language remains in the Prime owners' manual, but a major change is that the battery has been made large enough to accommodate realistic Earth downhills with no need to limit its charge rate. Far from it: in the Prime owners' manual (and only there), Toyota added a section saying B activates "Regeneration Boost". That's a quite significant difference between non-Prime and Prime.

    Paul has also denied that the "Regeneration Boost" language appears in the Prime owners' manual, even responding this way when HacksawMark posted PDF from the owners' manual showing it. o_O (Both I and, I think, fuzzy1 have independently downloaded the Prime owners' manual from TIS and confirmed HacksawMark did not fake the PDF or make anything up.)

    Yes, that's weird. The rolling resistance programmed in for B, which was chosen to feel like a mildly downshifted car, is clearly but a fraction of the regen the car is capable of, as anyone can demonstrate in seconds. It almost seems like a phrase Car Care Nut came up with a bit unthinkingly, like while he was thinking more about other parts of his script, but then once he had come up with it he ended up quadrupling-down on it in the video, maybe still without stopping to think about it much.

    It doesn't seem to be a critical detail in his overall video; most of what he says doesn't stand or fall over whether he said "full regen" there when he should have said "more regen". Maybe the only point that does is his idea that the engine braking has to be added because full regen just can't be enough. And that is the other point where he's wrong; B doesn't add engine braking because regen can't be enough; it adds engine braking to avoid (in non-Prime) having to use that much regen.
     

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    #67 ChapmanF, Jul 3, 2024
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  8. KMO

    KMO Senior Member

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    Do you believe this is this really a separate parameter, rather than the intersection point of "desired drag" with "regen available per SoC" moving?

    B wants more transmission drag, and hence would need to start engine braking earlier as regen ability diminishes smoothly with increased SoC.

    If D just starts engine braking at 77.2%, what's B doing at 77.2%? Is the total amount of regen the same? Engine braking will be a larger fraction of the total resistance if the total resistance is higher while regen remains the same.

    (Still trying to absorb your linked post to see if it answers that - not figured it out yet...)
     
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  9. ChapmanF

    ChapmanF Senior Member

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    Yes, I do. I predict you could show it with a test such as this:

    Find a downslope, find a speed at which B just holds your speed steady on the way down, and also go down that slope in D with cruise set to hold that same speed. (Starting the runs at the same SoC, of course.)

    Or start a run in D with cruise set for that speed, and switch to B partway down.

    You have controlled the car to supply the same total rolling resistance on both runs. Observe the battery charge power. I predict you will (in a non-Prime) see it lower on the B run, or drop a bit when you switch to B. That would confirm that the car has changed the regen/engine balance, in favor of gentler battery charging in B.

    I haven't, however, formally done that and recorded the numbers, so if you wanted to, it could be a contribution.

    I also predict you don't see the same change (and maybe even the opposite change: "regeneration boost") if you do this in a Prime, which would further confirm the two parameters are distinct, because the first parameter (perceived total roll resistance) is of course still going to change the same way, non-Prime or Prime.
     
    #69 ChapmanF, Jul 3, 2024
    Last edited: Jul 3, 2024
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  10. KMO

    KMO Senior Member

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    I'd love to, but your grumbles about Indiana's topology made me laugh. This is entirely theoretical for me.

    As Wikipedia says:

    "Next to the Gulf of Bothnia the landscape of Finland is extremely flat with height differences no larger than 50 m. This region called the Ostrobothnian Plain extends inland about 100 km and constitute the largest plain in the Nordic countries."
     
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  11. Paul Gregory

    Paul Gregory Active Member

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    Who is the nut?
     
  12. Paul Gregory

    Paul Gregory Active Member

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    Most of what I'm being told about the B mode just doesn't seem to add up. If you're just guessing, I guess some sort of "super regen" is as good as any, but it wouldn't make sense. The motor-generator only has so much capacity, and "extra boost" capacity would have to be built-in and seems unlikely to me.

    Of course I can't speak for non plug-in models, only my own, but I can't imagine a radical difference. It seems much more likely to me that the B mode is for engine braking as it says in the manual and elsewhere. So far in this forum, I have been called a "troll" a "spammer" and now a "nut." Apparently "winning" (a flame war) is more important to some people than finding out the facts.
     
    #72 Paul Gregory, Jul 3, 2024
    Last edited: Jul 3, 2024
  13. ChapmanF

    ChapmanF Senior Member

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    I'm pretty sure bisco was referring to Car Care Nut. Remember the youtube video you linked in your first post in this thread?

    The fact that the 2023 and later Prime owners' manual writes of "Regeneration Boost", while the non-Prime owners' manual never has and still doesn't, suggests that Toyota can imagine a significant difference between the two, even if you can't.

    [​IMG]
     
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  14. Paul Gregory

    Paul Gregory Active Member

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    There must be someone in this forum with a full understanding of the hybrid synergy drive system, who can set out the actual facts.
    What I've seen so far seems like guessing.
     
  15. ChapmanF

    ChapmanF Senior Member

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    Why must there be someone in this forum who can "set out" anything more than the reproducible, quantitative, experimental information, and Toyota-published information, you've already been shown?

    Certain Toyota engineers could no doubt reveal more internal detail if they chose, but this isn't their forum. Why must they be here?

    All we have here are knowledgeable owners and repairers of the cars over the last 21 years, and information gathered from Toyota's publications and from experiment.

    Meanwhile, all of that you've already been shown 'seems' to you like 'guessing' ... today. Yesterday it was 'anecdotes'. What will you be saying it 'seems' like, tomorrow?

    As long as the information is available here to other readers interested in learning, that's probably good enough.
     
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  16. Paul Gregory

    Paul Gregory Active Member

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    Um, no, I haven't been impressed by most of the answers so far.
    They sound more like guesses and assertions to me.
    I have done some research, and I'm still looking for answers.
     
  17. KMO

    KMO Senior Member

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    You've not done any primary research - you're just looking for secondary sources. If you've got more hills than me, you could actually try driving down one in D, you know.

    The non-interactive secondary sources, like web pages, manuals, YouTube videos, you seem to respect very highly. You're able to infer what you want to infer from them - despite them not actually specifically saying what you infer - and they don't point out your error. So you respect them.

    When you make errors on a forum though, people disagree with you, and point out your errors. You don't like that, so you start saying that it's all "guesses and assertions"

    We saw this all before with your "my car has an AGM battery" debacle. Exactly the same dynamic. You would trust a random web page from a random US dealer that fairly obviously wasn't about your model over anyone with specific information on a dedicated Prius forum. There's no logical reason why you should regard what we say as "guesses and assertions" but treat a random old page about a G3 battery as gospel. Quite the contrary.

    A basic rule in research is to prefer primary sources to secondary. If someone has a direct personal observation, that should normally be prioritised over a secondary source, especially if you're only making a textual interpretation from the secondary source. Your battery page never said "the 2023 Prius has an AGM battery" - you inferred that.

    And unless you've quietly changed your tune, your new belief is still "the car only performs engine braking in B, and therefore once the battery is full D will run away with no transmission drag as if in N".

    The Car Care Nut never said "the car only performs engine braking in B", and the manual doesn't say that either. You're inferring it, contrary to many direct observations, and without any observations of your own to favour that interpretation.

    We've got many, many people on this forum who have observed engine braking in D, and who have not observed it running away as if in N.

    And you've never observed the behaviour you believe happens, so you've nothing to contradict them, and absolutely no reason to disbelieve them. Same as you had no reason to disbelieve our "guesses and assertions" about your battery. You hadn't observed that either.

    I'm sorry observed reality isn't matching your preconceptions and non-observations. And if you come to a forum requesting answers, but dismiss every answer you get that doesn't match your preconceptions and non-observations as "guesses and assertions" - including ones from direct observations - then of course you're going to be called a troll, because it's apparent you don't want the answers you're requesting. Go away and demand answers from people you will accept them from - go off to the Toyota engineers or YouTube comments or whereever, and stop bothering us.

    (And sure, there are guesses and assertions from other users on this topic, along with the direct observations. But they're consistent with the direct observations! Unlike your guesses and assertions which are obviously contradicting observed behaviour.)
     
    #77 KMO, Jul 4, 2024
    Last edited: Jul 4, 2024
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  18. Brian1954

    Brian1954 Senior Member

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    I will repeat what I wrote 2 days ago.
    Paul gets his "kicks" by creating new threads and arguing with those who respond. Please stop replying to his posts, and he may go away.
     
    #78 Brian1954, Jul 4, 2024
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  19. Mendel Leisk

    Mendel Leisk EGR Fanatic

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    Maybe just reform and stick around.
     
  20. ChapmanF

    ChapmanF Senior Member

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    In fairness, in post #53 he reports doing that, and says "All the way down, the engine braking did not engage once."

    It was good that he did that. It would have been better if he had taken account of the advice offered in #38, #39, and #50 on how to conduct that test in a way more verifiable and credible. He chose instead not to, so that he's simply in the position of saying "the engine braking did not engage once" in a forum full of people very familiar with engine braking in the same circumstances. So, he just didn't prepare well for the credibility hurdle that naturally exists in that situation.

    He has mentioned, in #56, that he has an upcoming trip planned in BC that will involve a long steep grade. So he will have a good opportunity for a do-over, and may be able to do it over with more attention to the reproducibility and credibility of his work. If he is able to find a post-20th-century tachometer, anyway.
     
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