Dangerous Heatwave & A/C Died

Discussion in 'Gen 2 Prius Care, Maintenance and Troubleshooting' started by Hybrid Hobo, Jul 5, 2026 at 4:17 PM.

  1. Hybrid Hobo

    Hybrid Hobo Member

    Joined:
    Jun 5, 2018
    214
    54
    0
    Location:
    New Jersey
    Vehicle:
    2008 Prius
    Model:
    N/A
    I posted about 2 weeks ago that my climate control was making odd noises. But it was still blowing ice cold and working fine.

    Based on the lack of responses to that post, I wrote the noises off thinking I might be making a mountain out of a molehill.

    But the noises got worse & worse over the course of the next 5 or 6 days, until the a/c started blowing hot air on the 27th of June.

    To say that it has been a TERRIBLE week would be an understatement. I've gone though the worst heat wave in 20 years while living in my car with no a/c. Had to check into a motel for a few days as my health was suffering.

    I've been to 3 mechanics thus far...

    The first shop did a diagnostic and found nothing wrong. Pressures were good, etc. This was probably because the a/c was still blowing cold at that time, and it was also in a shop out of the harsh sunlight, so the load/strain was much less (no noises).

    The a/c died the next day.

    I then bought a used compressor and had a second mechanic install it for me, along with putting in new freon. He initially told me that the compressor wasn't working, but when I picked the car up the next morning he said that everything was fixed! It was blowing freezing air while in the shop. This mechanic also said that my "low switch" was disconnected and that "might have" been the problem. About 20 minutes after leaving the mechanic the a/c started blowing warm again...like heater level warmth.

    Took it to a third mechanic who said that - based on everything I explained - it could be the expansion valve. He replaced the fuel filter (strainer & cotton pad) and upon inspecting them, we could see tiny metallic particles on them. This is when we started to think that the system grenaded. Which might explain the very loud noises I heard before the a/c went hot.

    He checked the pressures on each line and they were way out of whack and acting unusual. So he tried vacuuming/flushing the lines out to remove any debris in case there was a clog or to remove any of the metallic particles. This did nothing.

    Today, he replaced the used compressor with a brand new one. He also vacuumed/flushed the lines again for a longer duration this time, to hopefully get any residual debris out of the system, along with removing the old freon and adding a new batch.

    His thinking was: Let's try a new compressor first. If it works, great. If not, odds are high that it's the expansion valve.

    After completing all of this, the pressures were both stable and normal this time. We started the car, and, once again, the a/c was blowing ice cold. However, within 15 minutes of leaving his shop it was blowing warm, just as it did before.

    This debacle has cost me almost $1,000 and I'm still stuck at square one.

    If it's the expansion valve, there's no way I'm getting that done. It's a tremendous job that requires 6-7+ hours of labor, in addition to the parts.

    Is there anything else that this might be aside from an expansion valve?

    The likelihood of THREE compressors being the culprit are astronomical (my original, the used one I bought, and the new one installed today).

    Not sure if there's anything else that I can check, or if I should just sell the car as-is because I'll be moving into my camper soon.

    I'd very much like to have the comfort of a/c over the next 5-6 weeks before the Prius is sold, as this heat is dangerous due to my health issues. And selling the car sans a/c will cost me a lot of money because I'd have to reduce its price by a lot.

    Thoughts, please.
     
  2. JC91006

    JC91006 Senior Member

    Joined:
    Nov 10, 2013
    16,930
    8,639
    0
    Location:
    Los Angeles, CA
    Vehicle:
    2008 Prius
    Model:
    II
    You probably have a failed inverter coolant pump, that shuts down your ac when the car gets hot. You can check if the pump is working by having the car in ready mode and look into the inverter coolant reservoir, see if the fluid is agitating/moving. If the coolant is not moving, then you just have a failed pump
     
  3. PriusCamper

    PriusCamper Senior Member

    Joined:
    Mar 3, 2012
    13,384
    5,407
    0
    Location:
    Pacific Northwest, USA
    Vehicle:
    2007 Prius
    Model:
    Two
    Because the mechanics are making assumptions based on pressure I'm thinking all of them need to give you a full refund because its a variable pressure system and the amount of refrigerant they added is supposed to be based on weight not pressure. If the weight is off by only an ounce or two you can kill the compressor.

    If I were you I'd very carefully ask questions to get the mechanics who worked on your car to admit they added refrigerant based on pressure not weight. If they say the pressure looked fine and you ask about exact weight of refrigerant and they can't tell you exact number then you caught 'em. If you document that admission then you can raise hell with the manager/owner of the shop and get a full refund(s) or get it fixed free of charge.

    As for lack of comments about your concern with AC noise, it's fairly common for an 18 year old Prius to not sound so great with HVAC system so its hard to be helpful in that regard.
     
    #3 PriusCamper, Jul 5, 2026 at 8:09 PM
    Last edited: Jul 5, 2026 at 8:37 PM